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Behind the Roaster: What 20 Years in Coffee Has Taught Us

mycuppa August 2023 Newsletter

Coffee businesses often talk about passion.

That word gets used so often that it can lose meaning.

For us, coffee has never been a hobby that accidentally became a business.

It has been decades of early mornings, machinery, sourcing decisions, tasting, roasting, problem-solving and constantly trying to make tomorrow’s coffee better than today’s.

After almost 20 years roasting professionally — and many more years making espresso before that — there are a few things we have learned about what really matters.

It Started Long Before myCuppa

My first experiences with espresso came through hospitality.

My mother spent much of her working life in restaurants and cafés, including operating venues in Newcastle during the 1980s and 1990s.

Back then, commercial espresso machines were far less reliable and support was not always around the corner.

When something stopped working, somebody had to understand the machine well enough to get it running again.

That early exposure planted the seed.

Then, in 1992, a work trip to Papua New Guinea provided the opportunity to visit coffee-growing areas in the highlands and taste coffees close to where they were produced.

That experience changed the way I thought about coffee.

Coffee was no longer simply something prepared behind a café counter.

It was an agricultural product with enormous variation, complexity and potential.

Espresso Became the Benchmark

My own coffee preference has always centred around espresso.

That matters because the way you evaluate coffee should reflect how it will ultimately be consumed.

Traditional cupping is an important industry tool, but it is not the only way to understand a coffee.

At myCuppa, coffees are also evaluated through espresso because that is how many of our customers drink them.

A coffee can perform beautifully on a cupping table and behave very differently through an espresso machine.

Body changes.

Acidity becomes more concentrated.

Bitterness becomes more obvious.

Sweetness behaves differently.

Milk introduces another layer again.

For us, the final test is always the cup the customer will actually drink.

There Is No Permanent Favourite Coffee

People often assume that a roaster must have one favourite coffee.

It does not really work that way.

Preferences change constantly.

New crops arrive.

Different roast profiles reveal something unexpected.

A coffee that seemed ordinary six months ago can suddenly perform beautifully when the right lot arrives.

Some blends remain long-term favourites because they consistently deliver the style we enjoy.

But single origins tend to move in and out of favour depending on the season.

That constant change is part of what keeps coffee interesting.

Fruity Coffee Can Add Something Different

Over time, my own palate has shifted.

I still enjoy chocolate, caramel and traditional espresso flavours, but fruit-driven coffees can provide another level of complexity.

When fruit is balanced properly, it adds character rather than simply acidity.

That can mean berries, stone fruit, citrus, tropical fruit or something much harder to define.

The challenge is ensuring those flavours work with sweetness, body and finish rather than overwhelming the cup.

Interesting coffee is not about being strange for the sake of it.

It still has to taste good.

Why We Use Different Coffee Roasters

One of the unusual things about myCuppa is that we operate different roasting platforms.

That is deliberate.

Roasting machines are not simply interchangeable heat sources.

Different systems transfer energy differently.

They have different airflow characteristics.

Different drum construction.

Different burner behaviour.

Different cooling performance.

Different levels of automation.

All of those things influence how a coffee can be developed.

Our custom cast-iron roasting platform gives us enormous flexibility for single origins and coffees that require close manual control.

Our larger automated production roaster provides outstanding consistency and efficiency for higher-volume blends.

Neither is universally “better”.

The important thing is matching the coffee and production requirement to the right tool.

Why Cast Iron Still Matters

Modern roasting technology has become increasingly sophisticated.

Automation, profiling software and advanced controls can make roasting far more repeatable.

But the physical construction of the roaster still matters.

Heavy cast-iron components store and transfer heat differently from lightweight steel systems.

That thermal behaviour can provide stability and responsiveness that is particularly useful when working across very different coffees.

Our custom roasting platform combines traditional cast-iron construction with modern controls and burner technology.

That combination gives us the ability to work with coffees across a wide range of densities, origins and roast styles without forcing everything through the same approach.

Automation Is Not the Enemy of Quality

There is sometimes a romantic idea that manually operated roasting equipment automatically produces better coffee.

We do not agree.

Automation can be extremely powerful when the person programming it understands what they are trying to achieve.

A sophisticated roasting system can repeat successful profiles with exceptional accuracy.

That is enormously valuable for consistency.

But automation cannot decide whether the underlying profile is actually good.

Someone still has to taste the coffee.

Someone still has to recognise when a new crop behaves differently.

Someone still has to make the first set of decisions.

The machine can repeat excellence.

It cannot define excellence by itself.

Sourcing Coffee Is Harder Than Roasting It

People often assume roasting is the hardest part of running a coffee business.

In many ways, sourcing is more difficult.

There are plenty of expensive coffees available.

Finding coffees that taste excellent and represent good value is much harder.

Our customers care about quality, but price still matters.

That means every coffee has to justify its place in the range.

A rare coffee with an impressive story is not automatically worthwhile.

If it does not perform in the cup or provide enough value, we will not buy it.

That sounds simple.

In reality, it requires constant sampling, comparing, negotiating and rejecting.

Coffee Changes Constantly

Coffee is agricultural.

Every harvest changes.

Moisture changes.

Density changes.

Processing changes.

Weather changes.

Availability changes.

A coffee purchased this year may not behave exactly like the same origin purchased last year.

That means roasting cannot simply become a static recipe.

Profiles need adjustment.

Blend components sometimes change.

Percentages move.

And occasionally a coffee has to disappear from the range because the available replacement is not good enough.

Consistency is not achieved by pretending nothing changes.

Consistency comes from continually adapting to those changes.

Freshness Creates Its Own Operational Challenge

Online coffee is different from supplying a traditional wholesale customer.

A café may accept coffee roasted several days earlier and hold stock ahead of demand.

Our online model is built around roasting, packing and dispatching quickly.

That creates a very different production environment.

You cannot simply roast everything once a week and hope demand follows the forecast.

Orders move constantly.

Different coffees sell at different rates.

Stock has to be managed carefully.

Roasting schedules need to respond to real demand.

That freshness model adds complexity, but it is central to how we operate.

Early Mornings Are Part of the Job

Roasting does not wait for a convenient time.

Production starts early because everything else follows it.

Coffee needs to be roasted.

Then packed.

Then orders need to be completed.

Then parcels need to leave.

If roasting starts late, the entire day shifts.

That is why coffee production often begins while most people are still asleep.

There is nothing particularly glamorous about it.

It is simply what the workflow requires.

The Australian Coffee Market Became Very Crowded

Australia has an extraordinary number of coffee brands.

Over the last decade, new roasting businesses have appeared at a rapid rate.

The problem is that coffee consumption does not grow at the same rate as new suppliers.

That creates enormous excess capacity.

Many roasting systems operate for only a small proportion of the working week.

When too many suppliers compete for relatively stable demand, pressure naturally builds around price.

This has always been obvious in wholesale coffee, where suppliers compete aggressively for café accounts.

The same pressure increasingly appears online as more brands chase the same customers.

Price Wars Rarely Improve Coffee

Aggressive discounting can generate sales.

It can also create problems.

Coffee businesses still have to pay for:

  • green coffee

  • wages

  • energy

  • packaging

  • freight

  • equipment

  • maintenance

  • marketing

If selling prices fall while those costs remain high, something eventually has to give.

Sometimes it is margin.

Sometimes it is service.

Sometimes it is coffee quality.

Sustainable pricing matters because sustainable businesses are better able to maintain quality over the long term.

What Actually Matters After 20 Years?

After all the machinery, technology, trends and industry changes, the fundamentals have not changed very much.

Buy good coffee.

Store it properly.

Roast it carefully.

Taste it constantly.

Keep your equipment maintained.

Pack it properly.

Ship it quickly.

Charge a fair price.

And never assume yesterday’s result guarantees tomorrow’s.

Coffee can become extraordinarily complicated.

But the things that matter most are still remarkably simple.

Frequently Asked Questions

How long does it take to learn coffee roasting?

There is no fixed point where a roaster suddenly knows everything. Basic roasting can be learned relatively quickly, but understanding how different coffees respond to heat, airflow, batch size and development takes years of repetition and tasting.

Is manual coffee roasting better than automated roasting?

Not necessarily. Manual roasting provides direct control, while automation can deliver exceptional repeatability. The quality ultimately depends on the roast profile, the coffee and the person who developed the process rather than whether every adjustment was made by hand.

Why do coffee roasters use different roasting machines?

Different roasting systems transfer heat and manage airflow differently. Some machines are better suited to small single-origin batches, while others excel at larger-volume production and repeatability. Using different platforms can give a roaster greater flexibility.

Why does the same coffee need different roast settings from year to year?

Coffee is an agricultural product. Changes in moisture, density, bean size, processing and growing conditions can affect how a new crop responds to heat. A profile that worked perfectly last season may therefore need adjustment.

Is cupping the best way to judge coffee quality?

Cupping is an important standardised evaluation method, but it is not the only useful method. Espresso, filter and other brewing methods can reveal characteristics that may matter more to the way customers actually drink the coffee.

Why do roasters sometimes stop selling a particular origin?

Sometimes the new crop does not meet the required quality standard, availability becomes limited or the price no longer represents reasonable value. A responsible roaster may choose to wait rather than replace a good coffee with an inferior lot.

Does expensive coffee always taste better?

No. Price can reflect scarcity, processing, certification, origin premiums and market conditions as well as flavour. Some expensive coffees are exceptional, but price alone is not a reliable measure of how enjoyable a coffee will be.

Why is freshly roasted online coffee harder to produce consistently?

Online demand changes every day. A roaster trying to keep coffee fresh must balance production against constantly moving order volumes rather than simply building large inventories. That requires frequent roasting, careful planning and fast packing and dispatch.

What makes a good coffee roaster?

Consistency, sensory judgement and adaptability matter more than any single piece of equipment. A good roaster understands the raw coffee, knows how the machine responds, tastes constantly and adjusts when conditions or crops change.